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邮箱:shenda@

数字化车间

DIGITAL WORKSHOP

公司投建的AMT柔性自动化装配测试数字化车间,目前仅德国ThyssenKrupp与GROB有成功应用,装测工艺成熟,技术国际领先,国内首创。在AMT装测质量控制方面,通过信息技术和设备技术的双重保障,有效防止零件错装和漏装,实现复杂零部件的高精度装配,确保产品的品质和质量一致性。

产线具备功能:

(1)采用三维可视化装配,实现制造过程模拟仿真和过程验证;

(2)采用桁架机械手实现AMT总成自动输送、精确定位和姿态变化;

(3)采用自主工业机器人进行AMT零部件柔性搬运及精密装配;

(4)采用高精度垫片检测装备,实现产品装配过程的在线智能检测,确保产品一致性;

(5)压装设备压力实现在线数字化实时监测,设备故障自动预警;

(6)采用智能识别系统,防止产品装配过程中的错漏装;

(7)采用生产管理系统MES,通过对质量数据的在线实时采集及统计分析,实现生产制造过程实时监控和产品质量追溯;

(8)车间引入ERP系统功能,实现车间制造资源合理调配和车间精益生产管理,提高企业生产效率,降低生产成本和资源消耗。

设备展示

变速箱流水线1

变速箱流水线1

变速箱流水线2

变速箱流水线2

变速箱流水线3

变速箱流水线3

变速箱流水线4

变速箱流水线4

变速箱流水线6

变速箱流水线6

冲压设备

冲压设备

焊接工作站

焊接工作站

歧管机器人工作站

歧管机器人工作站

液压双端封盖机

液压双端封盖机

制管流水线

制管流水线

这是图片名称这是图片名称

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制造能力

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11 变速箱流水线1 1
12 变速箱流水线2 2
13 变速箱流水线3 3
14 变速箱流水线4 4
15 变速箱流水线6 5
16 冲压设备 6
17 焊接工作站 7
18 歧管机器人工作站 8
19 液压双端封盖机 9
20 制管流水线 10

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